Cos Welding Machine for Medium VRLA Batteries

• Production Scope: Parts Production Line
• Automation: Automation
• Net Weight: 8000kg
• Capacity: 500PCS/8 Hours (Two Operators)
• Height for Output Platform: 735mm
• Power Supply: AC380V /50Hz;30kw
• Model NO.: BETTER
• Natural Gas Consumption: 3~10m3/H
• Air Supply: 0.6-0.8MPa
• Automatic Production Line: Comprehensive
• Transmission Type: Conveyor
• Transport Package: Export Standard
• Specification: 4500mm*2800mm*3500mm
• Trademark: Better
• Origin: China

Product Description

COS Machine for Medium VRLA Batteries

Description:
This COS Machine is suitable for lead-acid battery production, is mechanical and electrical equipment used for lead-acid battery plate group busbar welding, over-partition welding and terminal welding.

Applicable Range:
This machine is suitable for 1x6 (60~220Ah), 1x4 (150~250Ah) and 1x3 (180~300Ah) structure.
Plate Dimension:
Plate Width: 130~190mm
Plate Height (including Lug): 150~280mm
Plate Thickness: 2.0~4.0mm

Function:
This machine can be used for 12V star-stop batteries, 12V electric vehicle batteries, 12V energy storage batteries, 12V stationary VRLA batteries, etc.

Production Capacity:
The bus bar thickness: ≥7mm, production capacity is 500pcs/8 hours.

Composition:
Alignment mechanism for COS fixture for plate group insertion
Platform for tin dipping and lug cutting lug brushing
Cast welding platform for bus bar
Quantitative lead feeding system for melting pot
Mould cooling tank
Centralized electrical control system

Main Parameter:

No.	Item	Specification
1	Applicable Dimension	Plate dimension (width 130-190) x (height 150-280) Battery capacity: 12V60-220AH
2	Production Capacity	500pcs/8 hours (two operators)
3	Equipment Accuracy	Max. deviation of bus bar length and width is ≤0.5mm
4	Height for Output Platform	735mm
5	Product Flow Direction	Right side
6	Power Supply	AC380V /50Hz;30KW
7	Natural Gas Consumption	3~10m³/h
8	Air Supply	Compressed air pressure: 0.6-0.8Mpa, air consumption: 30 liters/min
9	Pure Water Consumption	≤1 ton/8 hours
10	Machine Weight	8000kg
11	Equipment Dimension	4500mm*2800mm*3500mm (L*W*H)

Feature:
1. Busbar, lug and terminal cast welding quality is good, there is no welding quality risk:
1.1 Busbar and lug cast welding quality is high: lug and lead liquid is completely fused, cast welding quality is high.
- it can completely eliminate the risks of cold solder, dry joint, and large current fusing of bus-bar lug.
1.2 Appearance quality of bus-bar: the junction of bus-bar is beautiful in appearance, and the casting mouth of bus-bar is free of large lead pig.
- it can greatly reduce the risk of short circuit in a single plate group!
2. There is exhaust environmental protection connector.
3. Automatic film thermal shrinkage wrapping for plate group bottom.
4. It can adapt to a wide range of casting and welding models: it can cast and weld battery structure 1×6 (60~220Ah), 1x4 (150~250Ah) and 1x3 (180~300Ah).
5. The technology upgrade of the pre-treatment design of the automatic lug welding mechanism ensures the casting welding effect.
6. One-time plate group clamping, without secondary wear and damage rate for the separator.
7. The easy positioning design of the mold and fixture realizes the one-time accurate positioning of the mold and fixture, which does not require the operator to adjust the fixture twice and replace it with ready-to-use; and each pair of mold corresponding to the four pairs of fixture can be exchanged station position anytime.
8. It is easy to replace the mold and fixture, one person can operate to realize the quick, simple and easy replacement of the mold and fixture, do not need to adjust.
9. Mold temperature partition for independent feedback control, cooling system partition has no interference, ensure the mold constant temperature.
10. The technology of automatic quantitative supply of lead liquid in mold cavity and the automatic feedback control of constant pressure of multi-flow confluence are adopted to realize the stable, constant temperature and easy welding of lead liquid in each cavity.
11. High integration control precision, with man-machine interface, when there is fault alarm, HMI will real-time display positioning, quick troubleshooting, and simple operation. A variety of battery products set parameters data storage could facilitate the replacement of battery product model.
12. Movement trail design is optimized and upgraded: optimized trail of all moving parts, rigidity and stability of all parts is enhanced and motion accuracy is upgraded, to ensure the stable and reliable operation of the product.
13. Reserved upgrade port: it can be upgraded for free temperature and constant temperature mold system; It can be upgraded to a constant temperature lead-lead supply system with no heating and no temperature measurement.
14. Reserved upgrade port: it can be upgraded into constant temperature mold system with no temperature measurement; it can be upgraded into constant temperature lead supply piping system with no heating and no temperature measurement.

 

Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

2022 Exhibition

Team Style

Colorful team activities

 

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Company Profile 

Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.

Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.

Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.