Battery Group Busbar Cast Welding Machine

• Production Scope: Parts Production Line
• Automation: Automation
• After-sales Service: 24 Hours After-Sales Response Service
• Power Supply: AC 380V, 50Hz, 45kw
• Air Supply: Compressed Air 0.6MPa
• Weight: 5500kg
• Model NO.: BETTER
• Applicable Battery Range: 12V36ah~200ah Starter Car Battery
• Capacity: 1100PCS/ 8 Hours or 1400PCS/ 8 Hours
• Output Platform Height: 735mm
• Pure Water Consumption: <1ton/8 Hours
• Automatic Production Line: Assembly
• Warranty: One Year Warranty
• Transmission Type: Conveyor
• Rhythm: Customized
• Transport Package: Over Sea Export Standard
• Specification: 4000*2500*2500mm
• Trademark: Better
• Origin: China

Product Description

COS Machine 

1. Application: This machine is used for cast-weld the plate group for 12V36Ah~200Ah starter car battery (PE separator).
2. Plate Dimension: Plate width=120~160mm, Plate height (including lug) = 130~190mm, Plate thickness: 0.7~2.5mm. Positive plate thickness and negative plate thickness difference is ≤0.6mm.
3. Process: The 1^st station is for loading the plate group manually, the 2^nd station is for brushing the lugs, the 3^rd station is for casting and welding, the 4^th station is for taking out the plate group manually.
4. Production Capacity: 1100pcs/ 8 hours (there is another design with 1400pcs/ 8 hours for option)
5. COS Precision: bus bar: length and width deviation is ±0.15mm, thickness deviation is ±0.5mm.
6. Output Platform Height: 735mm
7. Power Supply: AC380V, 50Hz;45KW
8. Air Supply: air pressure: 0.6-0.8Mpa, air consumption: 30L/min
9. Pure Water Consumption: ≤1ton/8 hours
10. Machine Weight: 5500Kg
11. Machine Dimension (L*W*H): 4000×2500×2500mm
12. Main Technical Performance:
12.1 The cast-weld quality for the bus bar and lugs is high, which completely eliminates the possibility of cold solder, dry solder, excess solder and high current fusing.
12.2 The bus bar joint is with beautiful appearance, the casting gate is without big lead shot, which can greatly reduce the risk of being shirt circuit of each plate group.
12.3 The machine is equipped with suction opening.
12.4 The plate group is installed at one time without 2^nd damage rate for the PE separator.
12.5 The one-time accurate position for mold and fixture is convenient; the operator does not need to adjust the fixture again. The four fixtures corresponding to each mould can be exchanged at any position.
12.6 It is easy to replace the mold and fixture, one person can operate to realize the quick, simple and easy replacement of the mold and fixture, do not need to adjust.
12.7 Mold temperature partition independent feedback control, cooling system partition is non-interfering, ensuring the mold constant temperature.
12.8 The technology of automatic quantitative supply of lead liquid in mold cavity and the automatic feedback control of constant pressure of multiple bus bars are adopted to realize the stable, constant temperature and easy welding of lead liquid in each cavity.
12.9 With high integration control precision, human machine interface, when there is fault alarm, human machine interface will have real-time display positioning, quick troubleshooting, simple operation. A variety of battery products set parameters data storage is convenient for the replacement of battery product model. 
12.10 Reserved upgrade port: it can be upgraded into constant temperature mold system with no temperature measurement; it can be upgraded into constant temperature lead supply piping system with no heating and no temperature measurement.
12.11 The PLC can store the production process parameters of different battery models;
12.12 The PLC has the function of equipment fault alarm, and at the same time, it is equipped with alarm flashing lights and sounds, such as high (low) die temperature alarm, abnormal cooling water alarm, etc.;
12.13 The noise and vibration of rotation and turnover of the four stations are small, and the rotation range is small after rotation of the four stations, and the noise of the equipment is ≤70 db.

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Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   
 

2022 Exhibition

Team Style

Colorful team activities

 

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Company Profile 

Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.

Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.

Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.