Cast Weld for Lead Acid Car Battery Cos Machine

Product Description

COS Machine 

1. Application: This machine is used for cast-weld the plate group for 12V36Ah~200Ah starter car battery (PE separator).
2. Plate Dimension: Plate width=120~160mm, Plate height (including lug) = 130~190mm, Plate thickness: 0.7~2.5mm. Positive plate thickness and negative plate thickness difference is ≤0.6mm.
3. Process: The 1^st station is for loading the plate group manually, the 2^nd station is for brushing the lugs, the 3^rd station is for casting and welding, the 4^th station is for taking out the plate group manually.
4. Production Capacity: 1100pcs/ 8 hours (there is another design with 1400pcs/ 8 hours for option)
5. COS Precision: bus bar: length and width deviation is ±0.15mm, thickness deviation is ±0.5mm.
6. Output Platform Height: 735mm
7. Power Supply: AC380V, 50Hz;45KW
8. Air Supply: air pressure: 0.6-0.8Mpa, air consumption: 30L/min
9. Pure Water Consumption: ≤1ton/8 hours
10. Machine Weight: 5500Kg
11. Machine Dimension (L*W*H): 4000×2500×2500mm
12. Main Technical Performance:
12.1 The cast-weld quality for the bus bar and lugs is high, which completely eliminates the possibility of cold solder, dry solder, excess solder and high current fusing.
12.2 The bus bar joint is with beautiful appearance, the casting gate is without big lead shot, which can greatly reduce the risk of being shirt circuit of each plate group.
12.3 The machine is equipped with suction opening.
12.4 The plate group is installed at one time without 2^nd damage rate for the PE separator.
12.5 The one-time accurate position for mold and fixture is convenient; the operator does not need to adjust the fixture again. The four fixtures corresponding to each mould can be exchanged at any position.
12.6 It is easy to replace the mold and fixture, one person can operate to realize the quick, simple and easy replacement of the mold and fixture, do not need to adjust.
12.7 Mold temperature partition independent feedback control, cooling system partition is non-interfering, ensuring the mold constant temperature.
12.8 The technology of automatic quantitative supply of lead liquid in mold cavity and the automatic feedback control of constant pressure of multiple bus bars are adopted to realize the stable, constant temperature and easy welding of lead liquid in each cavity.
12.9 With high integration control precision, human machine interface, when there is fault alarm, human machine interface will have real-time display positioning, quick troubleshooting, simple operation. A variety of battery products set parameters data storage is convenient for the replacement of battery product model. 
12.10 Reserved upgrade port: it can be upgraded into constant temperature mold system with no temperature measurement; it can be upgraded into constant temperature lead supply piping system with no heating and no temperature measurement.
12.11 The PLC can store the production process parameters of different battery models;
12.12 The PLC has the function of equipment fault alarm, and at the same time, it is equipped with alarm flashing lights and sounds, such as high (low) die temperature alarm, abnormal cooling water alarm, etc.;
12.13 The noise and vibration of rotation and turnover of the four stations are small, and the rotation range is small after rotation of the four stations, and the noise of the equipment is ≤70 db.

 

 

 

Physical shooting, due to objective reasons such as light, there are some color differences.

 

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Company Profile

Better Technology Group Limited is a well-known integrated solution provider for global battery manufacturing. The company operates 1 foreign manufacturing plant, 2 domestic manufacturing plants,and offers turnkey solutions for battery production, new energy lithium batteries, and lead-acid batteries. For over a decade, Better Tech Group has deeply served the markets of BRICS countries and countries along the Belt and Road. Currently, its business extends to nearly 120 countries and regions worldwide.The company is committed to its corporate mission: Let Made-in-China beautify the world.

Better Technology Group Limited is certified in ISO9001 (Quality Management Scheme) and holds nearly 100 patents, software copyrights, and trademarks. It has been recognized as "National High-tech Enterprise," "Fujian Province Technology Little Giant," "Fujian Province Key Listed Reserve Enterprise," "Xiamen City Key Listed Reserve Enterprise," "Xiamen City New High-Tech Enterprise," and "Xiamen City Outstanding Export Branded Enterprise."  The company has established strategic cooperation with several Fortune 500 companies and has achieved in-depth cooperation with well-known Chinese universities in industry-academia-research integration. It has invested significantly in product R&D, technological innovation, and quality control, resulting in consistent annual growth in output value.