| Customization: | Available |
|---|---|
| Product Type: | Lead Plate |
| Board Layers: | Single Plate |
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Instruction:
Two-panel plate cutting and brushing machine is our company's latest developed automatic machine. This machine is specialized in cutting the plate, brushing the lug and plate frame. The machine adopts rolling cutting, can finish brushing lug, cutting lug, cutting plate and brushing frame automatically. It only needs two operator to finish the whole procedure. The advantage of the machine is environmental, high effective, high precision and less rejection rate. The machine is easy to operate. It is the ideal machine for the battery factory to make the plate.
Technical parameters:
| Applicable grid dimension | Length = 280-380mm, Width = 120-168mm, Thickness = 1.0-4.5mm (according to the customer's drawings ) | Production capacity | 60-100 big panels/min |
| Reject rate | ≤1.0%, the premise is that the buyer should provide plate deformation less than 0.5 mm | Cutter size | Φ150.3XΦ50.83X5.0 (mm) |
| Adjustable range of guiding device | 280-380 mm | Main chain size | pitch size 25.4X17 |
| Suction opening size | Φ150 mm | Infrared ray induction with automatic account | |
| Main motor size | gear motor power is 2.2KW, reduction ratio is 1/30 | Power supply and power consumption | AC380V±10%, 50Hz, 9.5kw11. Air pump parameter: power is 2.2KW, maximum discharge is 250m³/h, vacuum (≤-100KPa) |
| Total weight of machine | 3.0T | Rolling cutting machine dimension | L*W*H= 6100*1450*1700 mm |
| Collection table | it is driven by the belt, it can stack the plates automatically | ||
Product Feature:
8. Infrared ray induction with automatic account
1. The machine adopts rolling cutting method. It can cut the plate preciously without scrap.2. The plates are loaded by sucker. The cutter space is adjustable. Plate cutting, lug brushing and frame brushing for Two-panel plate can be realized at a time.3. Dust-proof brushing motor ensures the machine's safety performance.4. The stainless steel transmission structure is anti-corrosive, which will not affect the plate performance.5. With automatic counting and definite quantity stacking and transmission during cutting, automatic lug scrap transmission and collection.6. The machine is controlled by PLC. All of the movement is driven by main motor. All functions are done by mechanical devices. No need compressed air. Ensure the easy operation and reliable performance, easy for maintenance.
7. There are hoods sealed on the top of the machine. The machine bottom has hopper matching with the conveyor belt for collecting the dust. It can greatly reduce the lead dust and effectively recovery the lead scrap. It can prevent the lead dust from polluting the machine to extend the service life of machine.
Basic Components:
1. Equipment Configuration: electric control cabinet, head for feeding and brushing, longitudinal rolling cutting machine body, transmission mechanism, brushing head, rolling cutting head, frame brushing channel, plate collection device, scrap collection system.2. Configuration Quantity:
2.1 Electric control cabinet : 1 pc
2.2 Head for feeding and brushing: 1 pc
2.3 Longitudinal rolling cutting machine body :1 pc
2.4 Brushing head: 2 pcs
2.5 Rolling cutting head: 3 pcs
2.6 Frame brushing channel: 2 pcs
2.7 Plate collection device:1 pc2.8 Scrap collection system:1 pc2.9 Filter device:1 pc
3. Details of Configuration:3.1 Electric control cabinet: PLC, display screen, solid relay, etc.
3.2 Head for feeding: frame, vacuum type air pump, stepless speed regulating motor, feeding device, sucker; 3.3 Longitudinal rolling cutting machine body: U-steel, steel plate, stainless steel structure, brushing head, cutting head, rolling cutting head; 3.4 Transmission mechanism: stepless speed regulating motor, high-power reducer, carbon steel chain, guiding device;
3.5 Brushing head: specialized brushing wheel, dust-proof brushing motor3.6 Rolling cutting head: precision alloy blade, high precision transmission mechanism3.7 Plate frame brushing channel: motor, brush wheel, position adjusting mechanism
3.8 Plate collection device: counting by infrared ray sensor, conveying belt, speed-regulating motor;
3.9 Scrap collection system: stainless steel scrap guiding device, stainless steel vessel, stainless steel sealing channel, dust suction opening;
3.10 Working procedure (2 operators): manual feeding
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Better Technology Group Limited is a well-known integrated solution provider for global battery manufacturing. The company operates 1 foreign manufacturing plant, 2 domestic manufacturing plants,and offers turnkey solutions for battery production, new energy lithium batteries, and lead-acid batteries. For over a decade, Better Tech Group has deeply served the markets of BRICS countries and countries along the Belt and Road. Currently, its business extends to nearly 120 countries and regions worldwide.The company is committed to its corporate mission: Let Made-in-China beautify the world.
Better Technology Group Limited is certified in ISO9001 (Quality Management Scheme) and holds nearly 100 patents, software copyrights, and trademarks. It has been recognized as "National High-tech Enterprise," "Fujian Province Technology Little Giant," "Fujian Province Key Listed Reserve Enterprise," "Xiamen City Key Listed Reserve Enterprise," "Xiamen City New High-Tech Enterprise," and "Xiamen City Outstanding Export Branded Enterprise." The company has established strategic cooperation with several Fortune 500 companies and has achieved in-depth cooperation with well-known Chinese universities in industry-academia-research integration. It has invested significantly in product R&D, technological innovation, and quality control, resulting in consistent annual growth in output value.
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