Production Line for Battery Assembly Line for Car Battery

• Customization: Available
• Production Scope: Product Line
• Production continuity: Continuous
• Model NO.: BP-D-ZZX
• Automation: Automation, Automation
• After-sales Service: Provide 24 Hours a Day Non-Stop Service
• Transmission Type: Flexible, Flexible
• Automatic Production Line: Assembly, Assembly
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Transport Package: Export Standard
• Specification: the whole line
• Trademark: Better
• Origin: China
• HS Code: 851521
• Production Capacity: 50000PCS/ Year

Product Description

Automatic Enveloping and Stacking Machine

Production Introduction:

Fully automatic operation of any type of automotive battery with PE separator. The main drive motor is controlled by an AC speed control system.  

The machine is applicable for changing different plates, easy for operation and maintenance.

Design Specification:

Enveloping Speed: 100-120 plates/min

Plate Grouping Speed: 200-240 plates/min

Plate Type: Expanded grid or gravity casting grid

Plate Width: 100-150mm

Plate Height: 100-150mm

Plate Thickness: 1~3mm

Dimension (L*W*H): 6910*2200*1760mm

Weight: 1690Kg

Operation Requirement:

1. Operator: 2~3 operators

2. Standard Power Supply: 3-phase, 380V, 50HZ, 10KW

3. Special Power Supply: Customized

4. Compressed Air: 0.0028m3/min. Maximum 6.0kg/cm2, minimum 4.0kg/cm2

5. Vacuum Pressure: 10~15mmHg                                                                       

 

Four Stations COS Machine 

Equipment Performance:

The equipment is used for lead-acid battery bus bar and terminal casting, the best scope for equipment: 12v36ah-200ah battery, those bigger than 12v120ah need twice cast welding.

Operation Process:

l. The first station is to load plate groups.

2. The second station is to cut and brush the lugs and dip the soldering flux.

3. The third station is for automatic casting & welding.

4. The fourth station is for unloading the plate groups into the container.

Parameter:

l. Production capacity: starting battery 20-22 seconds/time; Sealed battery 25-30 seconds/time; Tubular battery 30-40 seconds/time

2. Distribution requirement: 220V/380V, 3 phase, 50Hz or as required.

Total power: 46.5KW

3. Electrical configuration: PLC for Mitsubishi, SMC pneumatic accessories

4. Compressed air: 5-6Kg/cm2

5. Water: soft water 8 liters/min, 25° water pressure >0.15MPa, can be recycled

6. Lead pot:1000Kg, easy to load

7. Size: length 3050*width 3100*height 3400

8. Weight: 2640Kg

NO.	Equipment Name	Technical Description
1	Enveloping and Stacking Machine	As above
2	Plate Group Stacking Machine	with powered rotation
3	Four Stations COS Machine	As above
4	Automatic Conveyor	1. Automatic conveyor length is 3000mm; 2. Stainless steel roller ; 3. Aluminum alloy guide plate adjustment;
5	High voltage short circuit  testing machine	1. The equipment is equipped with alarm and rejection function to prevent short circuit battery moving to the next process ; 2. Short circuit testing method adopts constant voltage, test the resistance through current setting; 3. The current can be set to test the evaluation based on the user's quality  requirement to the battery; 4. The short circuit testing is mainly to prevent micro short circuit resulting from lead particles and separator while welding ; 5. The testing is completed before inter-cell welding, which can reduce plastic container waste.
6	Inter-cell Welding Machine and Welding Spot Testing Machine	1.The equipment is used for welding and jointing the six single plate group ; 2. Welding adopts cylinder, double-action clamping mode; 3. The equipment adopts Japan MIYACHI controller 1. Welding spot testing machine is used for test the quality of inter-cell welding ; 2. Equipped with alarm and rejection function for unqualified battery. 3. The current can be set according to the user's quality requirement to the battery, to test the resistance mode.
7	Automatic Conveyor	1. Stainless steel roller ; 2. Aluminum alloy guide plate adjustment; 3. Conveyor length is 1500mm ;
8	Automatic Heat Sealing Machine	1. The equipment is mainly used for the sealing of battery container and cover. 2. Put the cover manually, meanwhile, adjust the fitness of the terminal and cover; 3. After entering into the heat sealing machine, the machine will automatically clamp the cover, heat and seal. 4.The equipment adopts aluminum alloy heating plate, has the advantages of rapid temperature transfer and uniform heating, etc.
9	Automatic Conveyor	1. Length is 1500mm 2. Stainless steel roller, automatic conveying 3. Aluminum alloy guide plate adjustment.
10	Terminal Welding Machine	1. The equipment is mainly used for terminal welding. 2. It simulates manual welding mode, welding head revolving diameter can be adjusted and according to the diameter size of the terminal. 3. Welding mold adopts constant temperature water recycle mode, to ensure welding quality and prevent the battery container from being scalded. 4. It can weld conical terminal and angle type terminal, but the angle type terminal must be the mode of being fixed in the battery cover. 5. Welded terminal size can be made according to user's terminal size ; 6. The depth of terminal welding is generally about 4mm;
11	Automatic Conveyor	1. Length is 1500mm 2. Stainless steel roller, automatic conveying. 3. Aluminum alloy guide plate adjustment;
12	Leakage Testing Machine	1. It adopts double stations leakage testing; 2. Leakage testing generally adopts positive pressure testing mode. 3. The constant voltage pressure and time cab be set for testing the value according to the user's requirement;
13	Automatic Conveyor	1. Length is 1500mm 2. Stainless steel roller, automatic conveying. 3. Aluminum alloy guide plate adjustment;