Production Line for Battery Assembly Line for Car Battery

• Production Scope: Product Line
• Production continuity: Continuous
• Condition: New
• Automation: Automation, Automation
• After-sales Service: Provide 24 Hours a Day Non-Stop Service
• Transmission Type: Flexible, Flexible
• Model NO.: BP-D-ZZX
• Automatic Production Line: Assembly, Assembly
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Transport Package: Export Standard
• Specification: the whole line
• Trademark: Better
• Origin: China
• HS Code: 851521
• Production Capacity: 50000PCS/ Year

Product Description

Automatic Enveloping and Stacking Machine

Production Introduction:

Fully automatic operation of any type of automotive battery with PE separator. The main drive motor is controlled by an AC speed control system.  

The machine is applicable for changing different plates, easy for operation and maintenance.

Design Specification:

Enveloping Speed: 100-120 plates/min

Plate Grouping Speed: 200-240 plates/min

Plate Type: Expanded grid or gravity casting grid

Plate Width: 100-150mm

Plate Height: 100-150mm

Plate Thickness: 1~3mm

Dimension (L*W*H): 6910*2200*1760mm

Weight: 1690Kg

Operation Requirement:

1. Operator: 2~3 operators

2. Standard Power Supply: 3-phase, 380V, 50HZ, 10KW

3. Special Power Supply: Customized

4. Compressed Air: 0.0028m3/min. Maximum 6.0kg/cm2, minimum 4.0kg/cm2

5. Vacuum Pressure: 10~15mmHg                                                                       

 

Four Stations COS Machine 

Equipment Performance:

The equipment is used for lead-acid battery bus bar and terminal casting, the best scope for equipment: 12v36ah-200ah battery, those bigger than 12v120ah need twice cast welding.

Operation Process:

l. The first station is to load plate groups.

2. The second station is to cut and brush the lugs and dip the soldering flux.

3. The third station is for automatic casting & welding.

4. The fourth station is for unloading the plate groups into the container.

Parameter:

l. Production capacity: starting battery 20-22 seconds/time; Sealed battery 25-30 seconds/time; Tubular battery 30-40 seconds/time

2. Distribution requirement: 220V/380V, 3 phase, 50Hz or as required.

Total power: 46.5KW

3. Electrical configuration: PLC for Mitsubishi, SMC pneumatic accessories

4. Compressed air: 5-6Kg/cm2

5. Water: soft water 8 liters/min, 25° water pressure >0.15MPa, can be recycled

6. Lead pot:1000Kg, easy to load

7. Size: length 3050*width 3100*height 3400

8. Weight: 2640Kg

NO.	Equipment Name	Technical Description
1	Enveloping and Stacking Machine	As above
2	Plate Group Stacking Machine	with powered rotation
3	Four Stations COS Machine	As above
4	Automatic Conveyor	1. Automatic conveyor length is 3000mm; 2. Stainless steel roller ; 3. Aluminum alloy guide plate adjustment;
5	High voltage short circuit  testing machine	1. The equipment is equipped with alarm and rejection function to prevent short circuit battery moving to the next process ; 2. Short circuit testing method adopts constant voltage, test the resistance through current setting; 3. The current can be set to test the evaluation based on the user's quality  requirement to the battery; 4. The short circuit testing is mainly to prevent micro short circuit resulting from lead particles and separator while welding ; 5. The testing is completed before inter-cell welding, which can reduce plastic container waste.
6	Inter-cell Welding Machine and Welding Spot Testing Machine	1.The equipment is used for welding and jointing the six single plate group ; 2. Welding adopts cylinder, double-action clamping mode; 3. The equipment adopts Japan MIYACHI controller 1. Welding spot testing machine is used for test the quality of inter-cell welding ; 2. Equipped with alarm and rejection function for unqualified battery. 3. The current can be set according to the user's quality requirement to the battery, to test the resistance mode.
7	Automatic Conveyor	1. Stainless steel roller ; 2. Aluminum alloy guide plate adjustment; 3. Conveyor length is 1500mm ;
8	Automatic Heat Sealing Machine	1. The equipment is mainly used for the sealing of battery container and cover. 2. Put the cover manually, meanwhile, adjust the fitness of the terminal and cover; 3. After entering into the heat sealing machine, the machine will automatically clamp the cover, heat and seal. 4.The equipment adopts aluminum alloy heating plate, has the advantages of rapid temperature transfer and uniform heating, etc.
9	Automatic Conveyor	1. Length is 1500mm 2. Stainless steel roller, automatic conveying 3. Aluminum alloy guide plate adjustment.
10	Terminal Welding Machine	1. The equipment is mainly used for terminal welding. 2. It simulates manual welding mode, welding head revolving diameter can be adjusted and according to the diameter size of the terminal. 3. Welding mold adopts constant temperature water recycle mode, to ensure welding quality and prevent the battery container from being scalded. 4. It can weld conical terminal and angle type terminal, but the angle type terminal must be the mode of being fixed in the battery cover. 5. Welded terminal size can be made according to user's terminal size ; 6. The depth of terminal welding is generally about 4mm;
11	Automatic Conveyor	1. Length is 1500mm 2. Stainless steel roller, automatic conveying. 3. Aluminum alloy guide plate adjustment;
12	Leakage Testing Machine	1. It adopts double stations leakage testing; 2. Leakage testing generally adopts positive pressure testing mode. 3. The constant voltage pressure and time cab be set for testing the value according to the user's requirement;
13	Automatic Conveyor	1. Length is 1500mm 2. Stainless steel roller, automatic conveying. 3. Aluminum alloy guide plate adjustment;

 
 

 

Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.
 

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

 

 

Team Style

Colorful team activities

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Company Profile 

Better Technology Group Limited (hereinafter referred to as "Better Tech Group"), as an integrated solution operator for global battery manufacturing, has been delving deep into the markets of BRICS countries and countries along the "Belt and Road" for more than ten years. Nowadays, our business scope covers nearly 120 countries and regions around the world, and Better Tech Group has been actively practicing the corporate mission-"Let 'Made-in-China' beautify the world".

Better Tech Group adheres to customer-oriented principles and boasts two sub-brands BETTER and WELLPACK which are specialized in lead acid batteries, lithium-ion batteries and related adoption solutions while providing global customers with turnkey solutions for battery manufacturing, lead-acid battery to lithium-ion battery designing and manufacturing, solar energy storage and charging integrated solutions, new energy zero-carbon solutions, customized production of finished batteries and other premium products and services.

Better Technology Group Limited has been approved by ISO9001 Quality Management Scheme (QMS),  authenticated with the rights to implement and revise the battery manufacturing "4P Service Standards" and has been awarded the honorary titles of "Fujian Technology Little Giant", "Xiamen Growth Small and Medium-Sized Enterprise" and "Outstanding Export Branded Enterprise", "Xiamen Innovative Small and Medium-Sized Enterprise", "Xiamen New High-Tech Enterprise". At present, Better Group obtains nearly 100 independently-developed patents authorized by the CNIPA (China National Intellectual Property Administration) and gets approved to be a member enterprise in China Industrial Association of Power Sources (CIAPS). We work in close cooperation with the world's top 500 enterprises and China's leading universities in product research and development, technological innovation, and the integration of industry, academia and research, etc. Since the corporate establishment, Better Tech Group has invested a large amount of capital in product research and development, technological innovation and quality control, and the annual output value of the whole company has been increasing year by year.