Lead Cutting Ingot Machine for Lead Ball Making

• Lead Ingot Size: Length< 650, Width<125mm, Thickness< 90mm
• Capacity: ≥ 2.3t / Hour
• Power Supply: AC 380V 50Hz
• Compressed Air: 0.55-0.65MPa
• Cooling Water: Pure Water Flow Rate >1 L/H
• Cutting Method: Hydraulically
• Model NO.: BETTER
• Transport Package: Export Standard
• Trademark: Better
• Origin: China
• HS Code: 3507909000

Product Description

Lead ingot cutting machine

1. Characteristic of Cold Rolling Lead Balls Cutter
1.1 The lead balls made by this lead ingot cold cutting machine is in good shape, close to spherical in shape, suitable for lead oxide mill.
1.2 This lead ingot cold cutting machine cuts the lead sheet into lead pellets at one time through a special rolling die. The molding is good and the failure rate is low.
1.3 This lead ingot cold cutting machine has good applicability for lead ingot and with low failure rate.
1.4 The total installed power of this lead ingot cold cutting machine is about 24 Kw, saving energy and electricity.

2. Technical requirements
2.1 The equipment is a brand new complete set of equipment, with reasonable structure, stable and durable, safe and reliable, simple operation, convenient maintenance.
2.2 The main parts of the equipment are made of high-quality materials, and the mechanical electronics and electrical components selected are well-known brands.
2.3 The equipment has well-developed mechanical transmission device, lubrication and filter device and electrical control system.
2.4 The design, manufacture and testing of the equipment and instruments shall comply with the ISO standard and the IEC standard. All units of measurement adopt the International System of Units (SI).

2.5 The equipment is capable of operating continuously for 24 hours under the rated load and ambient temperature ranging from -10 °C to 50 °C and relative humidity ≤90%, with stable performance.
2.6 Corresponding safety protection measures must be taken for the dangerous parts that may cause personal or equipment injury
2.7 The metal components of the equipment and instrument are treated with rust removal and paint except for the assembly surface and electroplated surface.

3. Main Technical Parameters of The Equipment
3.1 Scope of application of the equipment:
Scope of application of lead ingot: electrolytic lead, refined lead, lead ingot dimension length≤650mm, width≤125mm, thickness≤90mm
Lead ingot weight: 40-50kg;
3.2 Design and production capacity of the equipment
Equipment capacity: ≥ 2.3T / hour (lead ingot weight will affect the actual situation).
Product quality (qualified rate) requirements: lead ball weight 110 ± 10g, accounting for about 90%;
3.3 Requirements for the total power, water, electricity and compressed air of the equipment:
Power: 3 phase 5 lines AC380V, total installed power is about 24 kW;
Compressed air: pressure 0.55-0.65MPa; clean and dry air with flow >110L / min;
Cooling water: pure water flow rate >1 L/h

4. Main Composition and Performance Requirements of the Equipment
4.1 Equipment composition

NO.	NAME	Remark
1	Material rack
2	hydraulic station
3	Lead ingot cold cutter
4	Lead ball conveyor
5	Electric control cabinet

4.2 Process Flow Description:
4.2.1 Material delivery → lead ingot transmission → cut into lead sheet → lead balls rolling cutter → particle delivery;
4.2.2 Power: Cut the lead ingot into lead sheet hydraulically; Mechanical rolling is adopted to make the lead sheet into evenly sized lead balls;
4.2.3 Control: It adopts Inovance PLC and human machine interface, automatic one-key control, whole-process detection, real-time monitoring;
4.2.4 The equipment comes with manual and automatic functions:
With interlock protection for Manual and Automatic state (fault automatic shutdown, motor overload protection, transmission blockage automatic shutdown), fault display;
4.2.5 Automatic startup process:
Choose lead ball silo first --- Start the horizontal conveyor (optional) --- Start the elevator--- Lead balls cutter. The lead strips are cut into sheets of similar thickness parallel to the center line of the ingot, and then uniform lead balls are made.
4.2.6 The automatic shutdown process is the opposite of the startup process.
4.2.7 The control system adopts Inovance PLC + Inovance human machine interface for centralized control, the operation mode is simple, the main electrical components adopt well-known brands, the pneumatic components adopt JELPC, the motor and the reducer adopt well-known brands in China.

4.3 Wearing parts list:

No.	Name	Quantity
1	upper slitter	1pc
2	lower slitter	1pc

4.4 Repair kit:

No.	Name	Quantity
1	Allen wrench	1 Set
2	Allen key 14	1pc
3	Allen key 12	1pc
4	12-inch trapper	1pc
5	Top rod disassembly tool	1 Set

4.5 Attached accessories

No.	Name	Quantity
1	Upper slitter	1pc
2	Lower slitter	1pc
3	Ejector pin	10pcs
4	Spring pin	10pcs

 

Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.
 

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

 

 

Team Style

Colorful team activities

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Company Profile 

Better Technology Group Limited (hereinafter referred to as "Better Tech Group"), as an integrated solution operator for global battery manufacturing, has been delving deep into the markets of BRICS countries and countries along the "Belt and Road" for more than ten years. Nowadays, our business scope covers nearly 120 countries and regions around the world, and Better Tech Group has been actively practicing the corporate mission-"Let 'Made-in-China' beautify the world".

Better Tech Group adheres to customer-oriented principles and boasts two sub-brands BETTER and WELLPACK which are specialized in lead acid batteries, lithium-ion batteries and related adoption solutions while providing global customers with turnkey solutions for battery manufacturing, lead-acid battery to lithium-ion battery designing and manufacturing, solar energy storage and charging integrated solutions, new energy zero-carbon solutions, customized production of finished batteries and other premium products and services.

Better Technology Group Limited has been approved by ISO9001 Quality Management Scheme (QMS),  authenticated with the rights to implement and revise the battery manufacturing "4P Service Standards" and has been awarded the honorary titles of "Fujian Technology Little Giant", "Xiamen Growth Small and Medium-Sized Enterprise" and "Outstanding Export Branded Enterprise", "Xiamen Innovative Small and Medium-Sized Enterprise", "Xiamen New High-Tech Enterprise". At present, Better Group obtains nearly 100 independently-developed patents authorized by the CNIPA (China National Intellectual Property Administration) and gets approved to be a member enterprise in China Industrial Association of Power Sources (CIAPS). We work in close cooperation with the world's top 500 enterprises and China's leading universities in product research and development, technological innovation, and the integration of industry, academia and research, etc. Since the corporate establishment, Better Tech Group has invested a large amount of capital in product research and development, technological innovation and quality control, and the annual output value of the whole company has been increasing year by year.