• Full Automatic Assembly Line for Battery Production Line
  • Full Automatic Assembly Line for Battery Production Line
  • Full Automatic Assembly Line for Battery Production Line

Full Automatic Assembly Line for Battery Production Line

Production Scope: Product Line
Automation: Automatic, Automation, Automation
After-sales Service: Provide 24 Hours a Day Non-Stop Service
Transmission Type: Flexible, Flexible
Automatic Production Line: Assembly, Assembly
Flexible Production: Intelligent Manufacturing, Intelligent Manufacturing
Customization:
Diamond Member Since 2018

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Basic Info.

Rhythm
Flow Production Line
Enveloping Speed
100-120 Plates/Min
Plate Grouping Speed
200-240 Plates/Min
Plate Type
Expanded Grid or Gravity Casting Grid
Plate Width
100-150mm
Plate Height
100-150mm
Plate Thickness
1~3mm
Weight
1690kg
Operator
2~3 Operators
Standard Power Supply
3-Phase, 380V, 50Hz, 10kw
Special Power Supply
Customized
Compressed Air
0.0028m3/Min
Vacuum Pressure
10~15mmhg
Transport Package
Export Standard
Specification
the whole line
Trademark
Better
Origin
China
HS Code
851521
Production Capacity
50000PCS/ Year

Product Description

Automatic Enveloping and Stacking Machine

Production Introduction:

Fully automatic operation of any type of automotive battery with PE separator. The main drive motor is controlled by an AC speed control system.  

The machine is applicable for changing different plates, easy for operation and maintenance.

 

Design Specification:

Enveloping Speed: 100-120 plates/min

Plate Grouping Speed: 200-240 plates/min

Plate Type: Expanded grid or gravity casting grid

Plate Width: 100-150mm

Plate Height: 100-150mm

Plate Thickness: 1~3mm

Dimension (L*W*H): 6910*2200*1760mm

Weight: 1690Kg

 

Operation Requirement:

1. Operator: 2~3 operators

2. Standard Power Supply: 3-phase, 380V, 50HZ, 10KW

3. Special Power Supply: Customized

4. Compressed Air: 0.0028m3/min. Maximum 6.0kg/cm2, minimum 4.0kg/cm2

5. Vacuum Pressure: 10~15mmHg                                                                       

 

 

 

Four Stations COS Machine

 

Equipment Performance:

The equipment is used for lead-acid battery bus bar and terminal casting, the best scope for equipment: 12v36ah-200ah battery, those bigger than 12v120ah need twice cast welding.

 

Operation Process:

l. The first station is to load plate groups.

2. The second station is to cut and brush the lugs and dip the soldering flux.

3. The third station is for automatic casting & welding.

4. The fourth station is for unloading the plate groups into the container.

 

Parameter:

l. Production capacity: starting battery 20-22 seconds/time; Sealed battery 25-30 seconds/time; Tubular battery 30-40 seconds/time

2. Distribution requirement: 220V/380V, 3 phase, 50Hz or as required.

Total power: 46.5KW

3. Electrical configuration: PLC for Mitsubishi, SMC pneumatic accessories

4. Compressed air: 5-6Kg/cm2

5. Water: soft water 8 liters/min, 25° water pressure >0.15MPa, can be recycled

6. Lead pot:1000Kg, easy to load

7. Size: length 3050*width 3100*height 3400

8. Weight: 2640Kg

 

 

 

NO.

Equipment Name

Technical Description

1

Enveloping and Stacking Machine

As above

2

Plate Group Stacking Machine

with powered rotation

3

Four Stations COS Machine

As above

4

Automatic Conveyor

1. Automatic conveyor length is 3000mm;

2. Stainless steel roller ;

3. Aluminum alloy guide plate adjustment;

5

High voltage short circuit  testing machine

1. The equipment is equipped with alarm and rejection function to prevent short circuit battery moving to the next process ;

2. Short circuit testing method adopts constant voltage, test the resistance through current setting;

3. The current can be set to test the evaluation based on the user's quality  requirement to the battery;

4. The short circuit testing is mainly to prevent micro short circuit resulting from lead particles and separator while welding ;

5. The testing is completed before inter-cell welding, which can reduce plastic container waste.

6

Inter-cell Welding Machine and Welding Spot Testing Machine

1.The equipment is used for welding and jointing the six single plate group ;

2. Welding adopts cylinder, double-action clamping mode;

3. The equipment adopts Japan MIYACHI controller

1. Welding spot testing machine is used for test the quality of inter-cell welding ;

2. Equipped with alarm and rejection function for unqualified battery.

3. The current can be set according to the user's quality requirement to the battery, to test the resistance mode.

7

Automatic Conveyor

1. Stainless steel roller ;

2. Aluminum alloy guide plate adjustment;

3. Conveyor length is 1500mm ;

8

Automatic Heat Sealing Machine

1. The equipment is mainly used for the sealing of battery container and cover.

2. Put the cover manually, meanwhile, adjust the fitness of the terminal and cover;

3. After entering into the heat sealing machine, the machine will automatically clamp the cover, heat and seal.

4.The equipment adopts aluminum alloy heating plate, has the advantages of rapid temperature transfer and uniform heating, etc.

9

Automatic Conveyor

1. Length is 1500mm

2. Stainless steel roller, automatic conveying

3. Aluminum alloy guide plate adjustment.

10

Terminal Welding Machine

1. The equipment is mainly used for terminal welding.

2. It simulates manual welding mode, welding head revolving diameter can be adjusted and according to the diameter size of the terminal.

3. Welding mold adopts constant temperature water recycle mode, to ensure welding quality and prevent the battery container from being scalded.

4. It can weld conical terminal and angle type terminal, but the angle type terminal must be the mode of being fixed in the battery cover.

5. Welded terminal size can be made according to user's terminal size ;

6. The depth of terminal welding is generally about 4mm;

11

Automatic Conveyor

1. Length is 1500mm

2. Stainless steel roller, automatic conveying.

3. Aluminum alloy guide plate adjustment;

12

Leakage Testing Machine

1. It adopts double stations leakage testing;

2. Leakage testing generally adopts positive pressure testing mode.

3. The constant voltage pressure and time cab be set for testing the value according to the user's requirement;

13

Automatic Conveyor

1. Length is 1500mm

2. Stainless steel roller, automatic conveying.

3. Aluminum alloy guide plate adjustment;

 Full Automatic Assembly Line for Battery Production Line

Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Full Automatic Assembly Line for Battery Production Line

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.

Full Automatic Assembly Line for Battery Production Line

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   
Full Automatic Assembly Line for Battery Production Line


2022 Exhibition
Full Automatic Assembly Line for Battery Production Line
Team Style

Colorful team activities
Full Automatic Assembly Line for Battery Production Line


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Company Profile 

Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing technology integrated service provider and the whole industrial chain operator positioned in the global business development.

Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.

Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.

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