High Temperature Steam Heating Curing & Drying Chamber for Battery Plate

• Customization: Available
• Production Scope: Parts Production Line
• Production continuity: Continuous
• Model NO.: Better
• Condition: New
• Automation: Automation
• After-sales Service: Other
• Temperature: Set Value +/- 3 Degree
• Curing Humidity: Set Value +/- 2%Rh
• Curing Stage: Temperature Norm~80 Degree
• Drying Stage: Temperature Norm~85 Degree
• Automatic Production Line: Comprehensive
• Transmission Type: Conveyor
• Flexible Production: Other
• Rhythm: Other
• Transport Package: Export Standard
• Trademark: Better
• Origin: China
• HS Code: 8507909000

Product Description

High Temperature Steam Heating Curing & Drying Chamber 

Description
High Temperature Curing & Drying Chamber is designed to meet the high temperature curing for all kinds of plates, which will increase the sealing effect and operation convenience, the curing and drying time can be reduced from 45~60 hours to 18~24 hours; which will realize low temperature of 60~70ºC and high temperature of 80~95ºC; the plate strength will be increased and the plate service life will be prolonged.
Composition
The equipment is composed of main chamber, subsidiary chamber, lifting door device, host controller and system control cabinet, etc. Among the subsidiary chamber, it is equipped with hot air circulating system, heating system, humidifying system, control system for temperature and moisture measurement, air intake and exhaust system.     
Technical performance
1. The process of both curing and drying can be completed together but also can be independent.
2. The imported temperature and moisture converter is with high temperature resistance, acid fume prevention, dust prevention, and long service life. 
3. It adopts PLC control and human machine interface, with programmable functions, can be pre-stored more than 10 sets of different process parameters, each set is composed of up to 20 segments, maximum execution time is 999 minutes. It has the function of power-off memory for the process parameters and operation procedures.
The human machine interface will show the historical data of temperature and moisture, which will not miss after power-off. It can also show the running status of the blower, atomizing device, damper, etc. The human machine interface is equipped with USB port, the user can use the USB flash disk to read the data, and the data form is Excel format.
4. The humidification method adopts atomized water, and the auxiliary humidification of steam humidifier to achieve the curing requirement of high temperature and high moisture.
5. The circulating air system adopts the three-dimensional air distribution methods, which adopts drum-type low speed circulating frequency modulation fan and specialized moisture-reducing fan. The moisture and temperature will be in uniform throughout the curing room. After drying and curing, physical and chemical indicators of the plates is in good consistency.
Temperature deviation: ≤ 1.5 ºC, moisture deviation is ≤ 3% RH. With the intelligent control of circulating air volume, it effectively shortens the curing and drying time, improving the uniformity of the plates.
6. Steam heating: it adopts stainless steel steam radiator, the heating temperature is controlled by adjusting the steam valve's opening and closing angle and time. This kind of temperature control is convenient with high accuracy. The service life of stainless steel cooling fin is ≥5 years. It has electric control valve and steam trap, the electric control valve will close automatically while power failure.
7. With the alarm function for blower circuit failure, over temperature limit, pressure detection; With three alarm modes of sound, light and text notice, and reminding the operator how to deal with the malfunction.
8. The chamber inner wall is made of stainless steel, outer is made of color plate, and middle is polyurethane. The wall body is with high thermal insulation performance, saving energy.
9. The separate atomizing chamber will prevent the non-atomized water from spraying onto the plates.
10. It adopts automatic lifting door with safety device; four cylinders will press the door tightly, with good sealing effect and thermal insulation.
11. The pallet is automatically transported by stainless steel chain wheel, depends on the user's requirement.

 

 

 

Technical Specification
1. Control Range
Curing Stage: temperature norm~80ºC  humidity: >95%RH
Drying Stage: temperature norm~85ºC  humidity: <10%RH
Remark: The humidification method adopts atomized water and steam generator.
2. Control Precision
Temperature: Set Value ± 3ºC
Curing Humidity: Set Value ± 2%RH
(Note: In the early stage of curing, the oxidation heat of Pb is too high, and the temperature may still be higher than the set value after the measures of air inlet and moisture removal and cooling are adopted. In this case, the temperature control accuracy temporarily deviates from the above standard. The oxidation heat is related to the content of free Pb.)
3. Process Switching Rate:
Temperature: ≥1ºC/3 minutes
Moisture: ≥2% RH / 3 minutes
4. Utilities
4.1 Power: 3 phases 5 wires, 380V/220V  9KW  30A  ground resistance ≤10Ω
4.2 Compressed Air: 0.4Mpa~0.6Mpa   0.3~0.8m3/min/pcs
4.3 Water Pressure: 0.2Mpa~0.4Mpa
4.4 Steam: 0.4Mpa~0.6Mpa, about 180Kg/h/pc
Supplying Scope
1. Control cabinet    1pc
1.1 Touch Screen     1pc   Siemens
1.2 PLC module       1set   Siemens
1.3 Frequency converter   7.5KW   1pc
1.4 High temperature limit controller   1pc
1.5 A.C. contactor etc.    1set
2. Temperature and moisture converter    1set   Made by Japan Shinko
3. Circulating fan     1pc
  Power: motor 7.5KW   1050r/min      Material: stainless steel
4. Water tank     1pc
  Material: stainless steel    Dimension: 400mm (L)*200mm (W)*200mm (D)
5. Electric control valve (to control the steam)      1pc    
6. Trap valve   DN25   1pc
7. Radiator    2 sets
Material: 304 stainless steel      heat radiating area: 30m2
8. Pipe fitting inside the system    1set
9. Ventilating duct          1set
  Material: stainless steel
10. Main chamber     1pc
  Material of inside surface: 0.5mm stainless steel; Material of outside surface: color plate; Material of the middle: Polyurethane thermal insulation material    
11. Sub- chamber        1pc
Material of inside surface: 1.5mm stainless steel; Material of outside surface: color plate; Material of the middle: Polyurethane thermal insulation material;  Material of circulating duct: 1.5mm stainless steel
12. Lifting door device   1pc
   Equipped with anti-aging seal ring, firm and flexible 
Equipped with hold-down fitting, ensuring the gas tightness effectively
13. High-efficient atomizing nozzle   8pcs  
   Material: stainless steel

----------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.
 

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

 

 

Team Style

Colorful team activities

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Company Profile 

Better Technology Group Limited (hereinafter referred to as "Better Tech Group"), as an integrated solution operator for global battery manufacturing, has been delving deep into the markets of BRICS countries and countries along the "Belt and Road" for more than ten years. Nowadays, our business scope covers nearly 120 countries and regions around the world, and Better Tech Group has been actively practicing the corporate mission-"Let 'Made-in-China' beautify the world".

Better Tech Group adheres to customer-oriented principles and boasts two sub-brands BETTER and WELLPACK which are specialized in lead acid batteries, lithium-ion batteries and related adoption solutions while providing global customers with turnkey solutions for battery manufacturing, lead-acid battery to lithium-ion battery designing and manufacturing, solar energy storage and charging integrated solutions, new energy zero-carbon solutions, customized production of finished batteries and other premium products and services.

Better Technology Group Limited has been approved by ISO9001 Quality Management Scheme (QMS),  authenticated with the rights to implement and revise the battery manufacturing "4P Service Standards" and has been awarded the honorary titles of "Fujian Technology Little Giant", "Xiamen Growth Small and Medium-Sized Enterprise" and "Outstanding Export Branded Enterprise", "Xiamen Innovative Small and Medium-Sized Enterprise", "Xiamen New High-Tech Enterprise". At present, Better Group obtains nearly 100 independently-developed patents authorized by the CNIPA (China National Intellectual Property Administration) and gets approved to be a member enterprise in China Industrial Association of Power Sources (CIAPS). We work in close cooperation with the world's top 500 enterprises and China's leading universities in product research and development, technological innovation, and the integration of industry, academia and research, etc. Since the corporate establishment, Better Tech Group has invested a large amount of capital in product research and development, technological innovation and quality control, and the annual output value of the whole company has been increasing year by year.