Centralized Lead Feeding System
- Energy Consumption Comparison
The medium frequency system passed through the actual electricity consumption test of the on-site electric meter and the actual electricity consumption test of the heating tube in 60 days of actual operation, and the comprehensive energy consumption can be reduced by 20%-40%.
- It is estimated that a pot of 10 machines can save about RMB 170,000 electricity a year.
- It saves about RMB20,000 maintenance and replacement heating pipes a year.
- The actual test uses intermediate frequency heating to produce plates of small size battery, which power consumption of about 100 degrees per ton of alloy.
- The heating system of the lead pot is changed from electric heating tube heating to medium frequency heating.
- The adjustable range of heating temperature is wider (up to 550°C);
- Temperature control is more precise: this control changes the switch control to analog control(within ±10 %)
- Normally it doesn't need maintenance and replacement : this heating is coil heating. It doesn't need maintenance except coil aging.
- The heating system of lead feeding pipe is changed from electric heating tube to medium frequency heating
- The adjustable range of heating temperature is wider (up to 550°C);
- Temperature control is more precise: this control changes the switch control to analog control (within ±10 °C)
- The heating temperature distribution is more uniform: the medium frequency heating coil of the lead pipe is distributed in a spiral manner, and the temperature can be evenly transmitted to the lead pipe.
- Normally it doesn't need maintenance and replacement : this heating is coil heating. It doesn't need maintenance except coil aging.
- Medium Frequency Electrical Cabinet Box
This intermediate frequency electrical cabinet is specially designed for the working conditions and operating environment of the grid casting machine workshop. It is high temperature resistance, easy operation and convenient maintenance.
- Electrical Specification
- 1. Rated voltage frequency: 380VAC 50Hz /60Hz
- Voltage adaptation range: 370V-400V
- Rated power: 6KW-60kw
- Rated current: 90A 42-45 meters, inductance 140-160UH
- Working frequency: 8-28KHz, the best frequency range is 10-12KHz
- Safe working environment temperature: -20°C-50°C;
- Working humidity: <95%
- Thermal efficiency >95%
- The distance between the coil and the heated body is 25MM.
- The installation wiring is: L1 L2 connect coil U V W connect 380V PE ground wire (+-switch signal)
- Size: 590MM*370MM*240MM
- Diameter of water inlet and outlet: 20MM 4 in charge
- Function
- With soft start function, under the condition of frequent start, it is safe and reliable and has a long service life
- With phase loss protection function
- With IGBT overcurrent protection function
- With IGBT over-temperature protection function
- With heating coil short circuit protection function
- Full-bridge series resonance circuit topology, strong anti-interference ability
- Driven by high-performance IGBT driver chip
- Automatic load identification and phase lock function, so that the load side can get the highest power factor, and the circuit can be accurately controlled in the weak inductive area and work efficiently.
6.9.Several movements are installed in parallel on the same heating tube without interfering with each other
- Good power saving effect: Compared with the currently used electric heating coils, the power saving can reach more than 20%
- Convenient installation: can be connected to induction coils of barrel type and flat plate type, etc.
- Low operating cost, less maintenance, product warranty for 1 year, lifetime maintenance.
- Lead melting furnace (2 sets of 60KW high frequency heating movement 120kw)
- lead melting furnace: 1pc 7-ton lead melting furnace. High-frequency movement heating method: power 60kw (2 pcs),
- Lead liquid temperature: 430520°C adjustable, working fluctuation range ±10°C, maximum working temperature 550 C.
- High-frequency heating method. It needs 4-4.5 hours for the cold lead in the furnace to rise from room temperature to working temperature.
7.1.4. When the temperature rises to the set temperature, it belongs to the heat preservation period, the power drops to 90kw.
7.2 Lead delivery system (12KW high-frequency heating core 2 sets of 24kw)
- The lead conveying supervisor is a 083x10 seamless steel pipe (the length varies according to the number of main engines).
- The automatic temperature control function of the lead pipe can independently control the temperature of the lead pipe.
- Using high frequency heating method: total power is about 12x2=24Kw
- When the temperature rises to the set temperature, it belongs to the holding period, and the power drops to 12kw
- The branch outlet of the lead pipe is controlled by a long-flow lead supply valve, and is equipped with a pneumatic shut-off safety main valve, which has the function of heating and heat preservation.
- Lead pipe insulation material is No. 2 aluminum silicate fiber board, the thickness of the insulation layer is more than 30mm, the outer steel plate material is Q235, the thickness is 1mm.
Why choose us
BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.
Service Project
1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,
2. Battery factory designs, battery product designs and tooling,
3. Battery manufacturing technology support and Transfer,
4. Production management guidance & consultancy for battery manufacturers,
5. Battery manufacturing related accessories, raw materials, chemicals,
6. On-site Battery Production Guidance & Consultancy.
Service Standards
Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",
they constitute 4P service standards for the global battery manufacturing industry established by BETTER.
Packing & Delivery
Packing:Wooden case, export standard package
Delivery Time:Delivery in 30 days after receipt of advance payment.
2022 Exhibition
Team Style
Colorful team activities
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Company Profile
Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.
Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.
Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.
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