Production Line of Continuous Pasting, Roll Cutting and Drying Oven

• Transmission Type: Conveyor
• Automatic Production Line: Comprehensive
• Automation: Automation
• Flexible Production: Other
• Rhythm: Other
• Production Scope: Parts Production Line
• Model NO.: BETTER
• Max.Pasting Size: Strip Width:80-330mm Plate Thickness:0.8-3.5mm
• Pasting Speed: 20-25m/Min(Differ From Grid Design)
• Pasting Unifirmity: +/- 0.5mm
• Installed Power of Pasting Machine: 14.5kw
• Overrall Dimension of Pasting Machine: 2385*1540*1880mm
• Transport Package: Export Standard
• Trademark: Better
• Origin: China
• HS Code: 3507909000

Product Description

Production Line of Continuous Pasting, Roll Cutting and Drying Oven
 

1. Equipment Name and Composition
1.1 Equipment Name: Production Line of Continuous Pasting, Roll Cutting and Drying Oven
1.2 Equipment Composition: It consists of unwinding machine, drum type pasting machine, roll cutter, flash drying machine, automatic plate collecting machine, and electrical control system. 
1.3 Equipment Layout 

2. Equipment Description:
This production line is applicable for continuous pasting, paper covering, plate cutting, surface drying and plate collection for expanding grid, punching grid and continuous casting and rolling grid. It has the advantage of good pasting effect, stable performance, burr-free grid, high production efficiency.
2.1 Unwinding Machine: it adopts center axis type continuous unwinding structure, it is mainly used to unfold the lead strip with the matching speed, to the use of next process.   
2.2 Drum Type Continuous Pasting Machine: the paste weight is < ±1.5g, the thickness tolerance is < ±0.05mm, ensuring the uniform plate height, increasing the plate qualification rate.
   2.2.1 There is no residue paste generated during the production of drum type pasting machine, it eliminates the paste return to make the paste more stable. It also reduces the operator's labor strength, achieving zero pollution during the production.
   2.2.2 It removes the wearing parts like pasting belt and tension system in the original pasting machine, which can save the cost more than USD 9,300.
2.2.3 It not only realizes zero paste return, it also saves the process of paste dewatering, these two improvements make the paste performance more stable and the active material ratio more accurate. 
   2.2.4 It is the first time to realize single-point adjustment front and back. The user just needs to adjust one point front and back when changing the model or thickness. The thickness adjustment has scale indication, making the operation much easier.  
2.3. The drum type pasting machine has the process of paper covering. The paper is covered up and down during pasting, ensuring the grid will not stick to each other. 
2.4. Roll Cutter: it adopts continuous parting, which is accurate and fast. The cut plate will have no deformation and blur. There is no lead dust during the cutter, which is environmentally friendly.
2.5. Flash Drying Oven: the oven adopts internal recycle hot air drying structure of Monforts drying machine , it adopts double-side hot air circulation method of up and down spraying, the air distribution is even and balanced, which is applicable for surface rapid drying for uncharged plates after double-sides pasting.  
2.5.1 The heat exchange part adopts steam heating with electrical heating as auxiliary heating. When the steam heating is not enough, the electrical heating can compensate automatically.
2.5.2 The temperature control system for the electrical heating part adopts SHIMADEN intelligent PID as centralized control component, the temperature control system adopts high power industrial alternating current solid-state relay as actuator. This system adopts ongoing continuous temperature control, with high automation, good reliability and high accuracy of system temperature control.   
2.5.3 The inlet and outlet of oven body is equipped with dedicated end shield and reflux inlet, reducing the heat loss. 
2.5.4 The conveyor adopts SUS 316L, the stainless steel roller is covered with PTFE. This cover is high temperature resistance and corrosion resistance, ensuring the conveyor has superior acid-proof performance.    
2.5.5 The plate collection shelf has the function of automatic stacking, automatic counting for plate quantity and output per shift.
2.6. Electrical Control System: it is automatic control system consists of PLC, actuator (like frequency converter, servo motor, pneumatic system), feedback components (like approach switch, ultrasonic sensor). It is with high automation, good stability, convenient and reliable for the application.
3. Main Technical Parameters

Item	Technical parameter
Max.pasting size	Strip width:80-330mm Plate thickness:0.8-3.5mm
Pasting speed	20-25m/min(differ from grid design)
Pasting unifirmity	+/- 0.5mm
Installed power of pasting machine	14.5kw
Overrall dimension of pasting machine	2385*1540*1880mm
Accuracy of roll cutter	Width accuracy:+/-0.5mm, lug position tolerance: +/- 0.5mm
Transfer speed of drier	3-28m/min(frequency control)
Temperature control range of drier	80-180 degree(control precision:+/- 2 degree)
Steam type	Installed power:83.2kw(auxiliary heating power is 72kw) Steam pressure:0.3-0.4Mpa
Electrical heating	Installed power:168kw(electrical heating power is 135kw)
Natural gas	installed power:15kw   Natural gas consumption:10-15m3/hr  Natural gas pressure:3.5-4Mpa
Overall dimension of drier	L*W*H=10500mm*1495mm*2392mm

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Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

2022 Exhibition

Team Style

Colorful team activities

 

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Company Profile 

Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.

Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.

Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.