Automatic Assembly Line for Maintenance Free Batteries
(12V32Ah ~ 12V200Ah)
1. Production capacity of the whole line: about 1000pcs /8 hours (take 12V80Ah as an example); Remark: the configuration can be revised so that the production capacity can be increased according to the customer's requirement.
2. Running direction of the whole line: from left to right when facing the machine (according to the user's requirement).
3. The whole line matches the requirement of 12V32Ah ~ 12V200Ah car batteries (with 1*6 and 2*3 structures).
4. The height of the working table of the whole line is 750mm, and the foot cup is ±25mm adjustable.
5. The whole assembly line is fully automatic conveying. The conveying mode adopts stainless steel roller (201) and chain conveying. The guiding material adopts aluminum profile and PP slider.
The control cabinet is installed on the right side of the front of the machine. The alarm lamp is installed in the top, showing only the color indication part. Machine head lifting method: adopt up and down lifting and down ejecting, vertical lifting mode, the station is equipped with battery clamping device. The conveyor width, front and rear position of the machine head, positioning and clamping devices can achieve rapid adjustment and positioning for different specifications of batteries. The whole equipment adopts PLC control and human machine interface operation. Operation language: Chinese and English. Equipment Windows and doors: one station one window, two doors, doors and windows frame adopts A3 steel plate, closed on the left and right sides. The whole line structure design is reasonable, simple and beautiful, the quality is better than the same price manufacturers.
Automatic Short Circuit Testing Machine
1. Application: For short circuit testing, for 36Ah~200Ah car batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The test probe will descend automatically to proceed with insulativity and short circuit testing between the positive plate and negative plate in each cell. If not qualified, the machine will send out alarm signal. The unqualified battery will be pushed to the rejection table. If qualified; the battery will be automatically delivered to the next working process.
3. Feature: automatic, accurate and rapid, pulse high voltage, high sensitivity checks breakdown current
4. Production Capacity: 3~4pcs batteries/ min
5. Testing Voltage: 0-3000V, adjustable
6. Electric Power: AC380V, 50Hz, 2KW
7. Compressed Air Installed: 0.05m3/min,0.6Mpa
8. Dimension:1500*1200*1900mm
9. Weight: 600kg
10. Main Configuration: A3 steel frame, Mitsubishi PLC / HMI, customized short circuit tester, AirTAC pneumatic components, SCchneider low-voltage apparatus.
Automatic Inter-Cell Welding Machine (3 heads, Hydraulic)
1. Application: For the inter-cell welding for 36Ah~200AH batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. Then the machine will finish the welding processes automatically. The distance between each welding head is 750mm.
3. Feature: automatic, accurate and rapid, constant energy, constant current; welding heat automatically compensates for the voltage fluctuation. Positioned by photoelectric sensor, welding process and parameters can be controlled by computer automatically, to ensure quality of welding.
The equipment adopts three independent transformers and welding controllers. The welding squeezing method adopts hydraulic type. One hydraulic station has three hydraulic pumps. Y direction can be turned, meet the use of 1*6/2*3 structure, copper cables is covered with white fire cloth.
4. Production Capacity: 2~3pcs batteries/ min
5. Air Supply: 0.8m³/min,0.6MPa
6. Electric Power: AC380V, 50HZ, 80KW
7. Weight: 2000Kg
8. Dimension: 3500*1200*1900mm (the hydraulic station is installed inside the machine)
9. Main Configuration: A3 steel frame, MIYACHI controller, Mitsubishi PLC / HMI, hydraulic station, AirTAC pneumatic components, S chneider low-voltage apparatus.
10. Remark: including welding tips Φ10mm, Φ12mm, Φ15mm, 3pcs/size
Automatic Welding Quality Testing Machine
1. Application: For testing the inter-cell welding quality of 36Ah~200Ah batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The test probe will descend to the exact position and do the test. If not qualified, the machine will send out alarm signal and push the unqualified battery to the rejection table. If qualified, the battery will be delivered automatically to the next working process.
3. Feature: the machine connects the constant current and test the micro-voltage of each welding point at the same time. After amplification processing, the meter will show the voltage of each welding point. The meter can be set with the up voltage limit, if beyond the up limit it means the battery is not qualified.
4. Production Capacity: 2~3pcs batteries / min
5. Test Time: 0-99 sec.
6. Air Source: 0.05m3/min,0.6Mpa
7. Electric Power: AC380V, 50Hz, 2KW
8. Dimension (L*W*H): 1500*1200*1900mm
9. Weight: 600kg
10. Main Configuration: A3 steel frame, Mitsubishi PLC / HMI, customized intelligent Millivolt voltmeter/ampere meter, constant current switching power supply, AirTAC pneumatic components, S chneider low-voltage apparatus.
Automatic Heat Sealing Machine
1. Application: For heat sealing of PP battery container and cover, for 12V36-200Ah batteries.
2. Operation: The battery will be automatically positioned by the photoelectric sensor. The machine will automatically do the sealing, and the finished battery will be delivered to the next working process.
3. Feature: The heating plate and heating mold are made of special aluminum alloy. It adopts special mold design, with fast heat transfer speed and uniform temperature, easy to change, safe, welding quality is more reliable. The lifting of the equipment adopts 4 guide posts.
4. Production Capacity: 1.5~2pcs batteries /min
5. Melting Time: 0-99 sec.
6. Melting Temperature: 0~400ºC
7. Electric Power: AC380V, 50Hz, 9KW
8. Compressed Air Installed: 0.4m3/min,0.6Mpa
9. Dimension (L*W*H): 1500*1150*1900mm
10. Weight: 1000kg
11. Main Configuration: A3 steel frame, Mitsubishi PLC/ HMI, customized stainless steel heating tube, AirTAC pneumatic components, S-chneider low-voltage apparatus.
Automatic Terminal Welding Machine
1. Application: For welding the terminals for 36Ah-200Ah batteries.
2. Operation: The battery will be positioned automatically by the photoelectric sensor, after clamping, the machine head will descend and the fixture will clamp the terminals, the flame will weld the terminals, after reaching the setting time, the fire will close automatically. The fixture will release and the machine head will go up. The conveyor will transfer the battery to the next process.
3. Feature: The machine is automatic, parameters are adjustable, three heads and two working stations, the gun head rotation speed is adjustable, PLC control, HMI operation, using i-gniter to i-gnite each welding. The automatic switch will control the valves for welding.
4. Production Capacity: 1.5~2pcs batteries / min
5. Power Supply: AC380V, 50HZ, 3KW
6. Energy Consumption: Oxygen 0.5MPa, natural gas 0.1MPa
7. Cooling Water: Connected by the user
8. Air Source: 0.4m3/min, 0.6Mpa
10. Dimension (L*W*H): 2300*1200*1900mm
11. Weight: 1200Kg
12. Main Configuration: A3 steel frame, Mitsubishi PLC/ HMI, AirTAC pneumatic components, S-chneider low-voltage apparatus.
Automatic Leakage Testing Machine
1. Application: For leakage testing for 36Ah-200Ah batteries after main cover is sealed.
2. Operation: The battery will be positioned automatically by the photoelectric sensor. The test nozzle will descend and blow air into the battery to test leakage. If not qualified, the machine will send out alarm signal and push the unqualified battery to the rejection table. If qualified, the battery will be delivered automatically to the next working process.
3. Feature: High testing accuracy, PLC control, safe and reliable, it adopts imported pressure sensor, with high resolution. Both testing time and pressure difference are adjustable.
4. Production Capacity: 1.5~2pcs batteries /min
5. Testing Pressure: 0-100Kpa;
6. Testing Time: 0-99sec, adjustable;
7. Electric Power: AC380V, 50Hz, 2KW
8. Air Source: 0.1m3/min,0.6Mpa
9. Dimension (L*W*H):1500*1200*1900mm
10. Weight: 600kg
11. Main Configuration: A3 steel frame, Mitsubishi PLC/HMI, SMC pressure sensor/ pressure regulating valve, AirTAC pneumatic components, S-chneider low-voltage apparatus.
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Why choose us
BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.
Service Project
1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,
2. Battery factory designs, battery product designs and tooling,
3. Battery manufacturing technology support and Transfer,
4. Production management guidance & consultancy for battery manufacturers,
5. Battery manufacturing related accessories, raw materials, chemicals,
6. On-site Battery Production Guidance & Consultancy.
Service Standards
Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",
they constitute 4P service standards for the global battery manufacturing industry established by BETTER.
Packing & Delivery
Packing:Wooden case, export standard package
Delivery Time:Delivery in 30 days after receipt of advance payment.
2022 Exhibition
Team Style
Colorful team activities
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Company Profile
Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.
Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.
Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.
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