Cos-8 Fully Automatic Cast on Strap Machine/Cos Machine for Lead Acid Battery Manufacturing Machinery

• Customization: Available
• Welding Range: 315mm
• Cooling Way: Water Cooling
• Model NO.: BP-D-ZHJ
• Control: Automatic
• Frequency Range: High Frequency
• Electric Current: AC
• Type: Flash Butt Welder
• Air Source: 5~6kg/Cm2
• Power Supply: 220/380/440V, Three Phases, 50/60Hz
• Transport Package: Export Standard
• Specification: 3800*3600*3200mm
• Trademark: Better
• Origin: China
• HS Code: 85153100
• Production Capacity: 50000PCS/ Year

Product Description

Automatic COS machine for Automobile Battery 1*6 Type 

 

1. Application Range and Advantage:

It is applicable for PE-AGM Batteries, 2.5-3.0 batteries/minute

Fully automatic operation:

Enveloped plate groups conveying, plate group loading, side lug clamping, plate group alignment, lug brushing, flux dipping, bus bar casting, automatic container insertion.

Different battery model changing time: 20-30 minutes
 

2. Detailed process:

Automatic robot for plate group loading system, automatic COS machine, automatic container insertion machine, these three systems can work independently and also can be matched for automatic configuration.
 

Automatic COS machine:

1^st station: plate group alignment

2^nd station: lug brushing, flux dipping, drying and tin coating

3^rd station: casting

4^th station: insert the plate groups into the battery container
 

3. Features:

* Apply to lead antimony alloy or lead calcium alloy, lead calcium tin alloy;

* Four stations working: automatic plate group loading and alignment; brushing lug and dipping soldering flux automatically; automatic welding; automatic container insertion;

* The fixture adopts double-action plate as clamping mode, fixture is same for battery smaller than 12V100Ah;

* Soldering flux for COS machine has two kinds, i.e. water-based and oil-based, water-based welding effect is better.

* According to the lug width the bus-bar size can be added 1.5mm on both sides, the minimum thickness of bus-bar can be controlled around 7 mm;

* Mold changing time is about 30mins; mainly depending on your operation skill;
 

4. Equipment Details

Applicable battery dimension: L =185-410 , W=125-180, H=175-250 ( mm)

Pneumatic parts: AIRTAC - SMC

Electricity:

Motor: 10kw;

Mould : 18kw; 

Melting Pot: 18kw

Pre-heating mould: 18kw

Melting Pot: electric furnace

Mitsubishi PLC control, Mitsubishi human machine interface (optional)

Japan Keyence / Omron / Mitsubishi sensor (optional)

Dimension / Weight : L*W*H=3800*3600*3200mm; Weight=11000kg
 

5. Consumption:     

Standard Power Supply	220/380/440V, three phases, 50/60HZ
Compressed Air	5~6kg/cm2
Cooling Water	2~4kg/cm2