Cold Cut Equipment for Lead Ingot Cutting

• Tolerance: +/-0.10mm
• Surface Treatment: None
• Machining Method: Cold Cutting
• Material: Lead Ingot
• Application: Saving Cost in Melting Lead
• Granulation Size: 25*25*17mm~20mm
• Model NO.: BETTER
• Ball Weight: 75~100g +/- 15g
• Voltage: 380V, 50Hz
• Installed Power: 28.8 Kw/H
• Actual Use of Power: 15 Kw/H or Less
• Production: 1.8 T/H ~ 2 T/H
• Transport Package: Export Standard
• Trademark: Better
• Origin: China
• Production Capacity: 1.8t~2t/H

Product Description

Lead Ingot Cold Cutting Machine 

Description:
In lead-acid battery industry, before lead oxide is manufactured, the lead ingot must be made into lead balls at first. Traditionally lead is mostly molten in casting lead balls or cutting lead balls. Then the lead balls are made into lead oxide in the ball mill.
According to the above process, we have developed this automatic production equipment for lead ingot cold cutting, revolutionized the traditional process of molten lead casting, and implemented automated production of lead balls by cold cutting. The whole equipment is controlled by PLC. This solves not only some problems (high pollution, high energy etc.) from traditional process, but also provides advantages (clean environmental protection, energy saving, efficient production etc.) for lead-acid battery industry.

This equipment is mainly composed of the following units:
* Mechanical part
* Electric control system
* Hydraulic system
* Pneumatic system
* Photovoltaic system
and realizes organic technology integration of PLC control, stepping control, pneumatic proportional control, hydraulic proportional control and photoelectric sensor control.

Working principle:
Lead ingot transmission mechanism includes intermittent transmission mechanism and stepping transmission mechanism. Intermittent transmission means separate part (commonly known as vice machine), while stepping transmission is located in the main frame and has two conveyors that connect each other with 90°angle. Intermittent transmission mechanism and main machine connect part transmission, and uses a height gap plus 45°of bevel to complete lead ingot flip. Each flip frequency is controlled by photoelectric sensor. Whether flip is correctly placed or not, will be checked by a set of photoelectric correlation detection switch. Lead ingot flips on the roller conveyor and runs into brush mechanism for its surface. After being cleaned, with stepping scraper conveyor, lead ingots goes into compaction and intensify mechanism that are made from 4 cylinders in order to locate lead ingot.

Slicing mechanism controls the hydraulic cylinder through the photoelectric switch and makes them move up and down to finish lead ingot section. Lead sheet falls into the roll extrusion and is compressed. Some concave holes are distributed on the surface of roll. At runtime the roll extrusion makes lead sheet into concave hole. Each hole has a sliding eccentric axis, which is used to complete the material return. Returned lead balls tumbles down into the lower slope balls of scraper conveyor. The key part of the equipment is extrusion, which uses a set of roller mold that is driven by hydraulic motor. At the operating station there is photoelectric switch for protection, when there is a hard squeeze, hydraulic motor automatic unloading or photoelectric detect hob rotational, equipment will stop running immediately, to prevent personnel injury and equipment damage.

Technical Parameter:
1. Voltage: 380V, three to four lines, 50 Hz.
2. Installed power: 28.8 kw/h.
3. The actual use of power: 15 kw/h or less
4. Single equipment set: use 1 standard lead ingot (45 kg per ingot), granulation meets normal production requirements for one 24T ball mill machine or two 14T ball mill machines
5. Granulation size: 25 * 25 * 17 mm to 20 mm
6. Balls weight: 75 ~ 100 g + 15 g
7. Production: 1.8 T/H ~ 2 T/H
8. Applicable air pressure: not less than 0.4-0.7 Mpa
9. Suitable water pressure: 0.2 Mpa
10. Water temperature: 10 ºC to 25 ºC
11. Granulation equipment export height: 350 m
12. Hydraulic oil for Equipment> Great Wall brand anti-wear hydraulic oil L - HM46
13. Equipment specification:
The main machine: 3028mm×1040mm×2100mm.
Vice machine: 2200mm×760mm×1450mm
Lead balls of scraper conveyor: 1450mm×350mm×1250mm.
14. Weight of the whole machine: about 4 T

Main Configuration

No.	Item	Model	Amount	Unit
1	Slider	HD/HK-000	1	pc
2	Hob	HD/GD287	2	pc
3	Ejector Axis	HD/HZ73	252	pc
4	Roller gear	HD/CL300	2	pc
5	Cutter	HD/QD159-000	1	pc
6	Slide rail	HGH35CA-1-320	2	pc
7	Cleaning brush	HD/MS160	2	pc
8	Clamping Cylinder	SDA63X30-B-HF418A	2	pc
9	Compress cylinder	SC80X75-HF417A	1	pc
10	Spillover valve	DB10-1-50B/100	1	pc
11	Spillover valve	DB10-1-50B/200	1	pc
12	Electromagnetic directional valve	4WE10H31B/CG24N9Z5L	1	pc
13	Electromagnetic directional valve	4WE10T31B/CG24N9Z5L	1	pc
14	Wheel pump	CBQ-G540-AFP	2	pc
15	Hydraulic motor	IY4-3000I6D12011	1	pc
16	Flower key chain axis	CD004734-101	1	pc
17	Valve block	120*115-180	1	pc
18	Condenser	GLC2-3	1	pc
19	Hydro cylinder	HD/YG100-000	1	pc
20	Stepping reducer	HF120-25	1	pc
21	Cycloid reducer	0.75KW	1	pc
22	Brush Motor	0.25KW	1	pc
23	Vertical motor	15KW	1	pc
24	Vertical motor	11KW	1	pc
25	Stepping motor	48v	1	pc
26	Mitsubushi PLC	FX1N-40MT-001	1	pc

 

 

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Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.
 

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

 

 

Team Style

Colorful team activities

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Company Profile 

Better Technology Group Limited (hereinafter referred to as "Better Tech Group"), as an integrated solution operator for global battery manufacturing, has been delving deep into the markets of BRICS countries and countries along the "Belt and Road" for more than ten years. Nowadays, our business scope covers nearly 120 countries and regions around the world, and Better Tech Group has been actively practicing the corporate mission-"Let 'Made-in-China' beautify the world".

Better Tech Group adheres to customer-oriented principles and boasts two sub-brands BETTER and WELLPACK which are specialized in lead acid batteries, lithium-ion batteries and related adoption solutions while providing global customers with turnkey solutions for battery manufacturing, lead-acid battery to lithium-ion battery designing and manufacturing, solar energy storage and charging integrated solutions, new energy zero-carbon solutions, customized production of finished batteries and other premium products and services.

Better Technology Group Limited has been approved by ISO9001 Quality Management Scheme (QMS),  authenticated with the rights to implement and revise the battery manufacturing "4P Service Standards" and has been awarded the honorary titles of "Fujian Technology Little Giant", "Xiamen Growth Small and Medium-Sized Enterprise" and "Outstanding Export Branded Enterprise", "Xiamen Innovative Small and Medium-Sized Enterprise", "Xiamen New High-Tech Enterprise". At present, Better Group obtains nearly 100 independently-developed patents authorized by the CNIPA (China National Intellectual Property Administration) and gets approved to be a member enterprise in China Industrial Association of Power Sources (CIAPS). We work in close cooperation with the world's top 500 enterprises and China's leading universities in product research and development, technological innovation, and the integration of industry, academia and research, etc. Since the corporate establishment, Better Tech Group has invested a large amount of capital in product research and development, technological innovation and quality control, and the annual output value of the whole company has been increasing year by year.