Lead Powder Oxide Mill 8t for Lead Acid Battery

• Customization: Available
• Main Motor Power: 37kw
• Oxidation: 60~80%
• Apparent Density: 1.3-1.7g/cm3
• Acid Absorption: 220-280mg/G
• Sieve Residual (100 Mesh): < 1%
• Positive Pressure Fan Power: 15kw
• Negative Pressure Fan Power: 11kw
• Capacity: 8t/Day
• Compressed Air Volume: 2m2/Min
• Transport Package: Export Standard
• Specification: 12m*3m*6.5m
• Trademark: Better
• Origin: China

Product Description

8T Lead Oxide Mill

 

Capacity	8T/day
Main Motor Power	37KW
Positive Pressure Fan Power	15KW
Negative Pressure fan Power	11KW
Compressed Air	Pressure: ≥ 0.7 Mpa
	Volume: 2m3/ min
Cooling Water	Pressure: ≥ 0.2 Mpa
	Volume: 8m3/24 hours
Installed Dimension	12m×3.m×6.5m
Oxidation	65~80%
Apparent Density	1.30~1.70g/cm3
Acid Absorption	220~280mg/g
Sieve Residual (100 Mesh)	≤1%

Feature:
1. The main shaft of the ball mill adopts rolling bearing, which is stable in operation, low power consumption and convenient in maintenance.
2. The part for feeding lead cylinder of the ball mill adopts special design structure, lead cylinder feeding is under the sealing condition, to ensure the balance of air flow.
3. Ball mill adopts three-point for monitoring temperature inside the drum, the control is based on the temperature observed at three different locations, when one or several temperature higher than set value, the control system will automatically spray water to the corresponding location for cooling and automatically control the time of spraying water, the temperature in the drum of ball mill is more stable.
4. Adopt secondary air intake to prevent the filter bag in the oxide collector from overheating and prolong the life of the filter bag.
5. The use of industrial human-machine interface (touch screen) and PLC monitoring, the process parameters of the ball mill are controlled in a closed loop, the parameters are interrelated, the touch screen shows the running state of each equipment and real-time process parameters and automatic record. When the system operation is abnormal, industrial man-machine interface (touch screen) immediately sound and light alarm and prompt processing methods, the system can be automatic, semi-automatic or manual control.
 

System Working Principle and Process
1. The oxide mill is composed of lead ingot conveyor, lead melting pot, lead cylinder caster, lead cylinder lifter, lead cylinder storage silo, ball mill, positive and negative pressure fan, oxide collector and control cabinet and lead oxide transportation and storage equipment.
2. The lead ingots are added to the lead melting pot and melted into molten lead at 400ºC (752F). The molten lead is pumped into the lead cylinder casting machine. These small lead cylinders will be lifted to the lead cylinder storage silo by elevator for storage. Through the frequency conversion speed regulating motor, the lead cylinder distribution panel will send the lead cylinder to the lead cylinder lifter according to the requirements of the ball mill, and then the lead cylinder is lifted to the feed mouth of the ball mill by the lead cylinder conveyor; through the rotary feeder of the ball mill and the inner spiral of the main shaft feeder, and the lead cylinder is fed into the ball mill drum and be oxidized into the lead oxide.
3. In the drum of ball mill, the temperature of the lead cylinder rises due to the collision with each other; at the same time, the front positive pressure fan blows high pressure air into the drum of ball mill through a whole row of nozzles. At this point, the surface of the lead begins to grind and oxidize, and the lead oxide is formed by collision and peeling each other and floats in the air stream. The fine lead oxide floating in the air flow is pumped away from the ball mill by the negative pressure fan and sent into the oxide collector connected with the ball mill.
4. After the airflow which is full of lead oxide go into the oxide collector, the air exhaust is discharged to the atmosphere through the negative pressure fan through the filter bag made of felt, while the lead oxide is accumulated on the outer wall of the filter bag tube. The lead oxide accumulated on the outer wall of the filter bag tube is regularly shake to the collection funnel below by the compressed air entering the filter bag through the pulse valve and the venturi tube at a certain pulse interval. The lead oxide is then fed into the No.1 screw conveyor through the flat scraper discharging machine at the lower end of the collecting funnel and the rotary feeder connected thereto, then it enters the lead oxide silo through the lead oxide elevator and No.2 screw conveyor.

Configuration:
1. Lead Melting Pot (including lead liquid pump and lead ingot conveyor):
Weight: 2600KG,
Total Power: 30KW
Standby: 15KW
Quantity: 1set
2. Lead Cylinder Casting Machine
  Capacity: 1000Kg/h
  Lead Cylinder Size: Φ18x18mm
  Power: 0.75KW
Quantity: 1pc
3. Lead Cylinder Lifter
  Capacity: 2T/h
  Power: 2.2KW
  Height: 5500mm
Quantity: 1pc
4. Lead Cylinder Silo
  Capacity: 15T
  Discharge motor power: 0.25KW
Quantity: 1pc
5. Ball Mill
  Power: 37KW
  Drum material: MNR thickness =18mm
Quantity: 1pc
6. Bag House (Oxide Collector)
  Filter bag quantity: 81pcs
Filtering area: 76m2
Quantity: 1pc
7. Negative Pressure Fan
Power: 11KW
Air Volume: 4500m3/h
Quantity: 1pc
8. Positive Pressure Fan
Power: 15KW
Air Volume: 6000m3/h
Quantity: 1pc
9. Air ducting and accessories
  Quantity: 1set
10. Main machine control cabinet
Siemens PLC and HMI
11. Oxide Silo
    Capacity: 25T
Quantity: 2pcs
12. Oxide Lifter
   Power: 3KW
   Size: L*W*H = 400*250*6700mm
Quantity: 2pcs
13. Screw Conveyor
Quantity: 5pcs

Free Spare Parts List

No.	Name	Remark	Unit	Qty.
1	Electric heater for lead pot		pc	10
2	Temperature sensor		pc	2
3	Filter bag		pc	30
4	Hopper		pc	2
5	Air pressure sensor		set	1
6	HMI for electric control cabinet	standby	pc	1
7	PLC for electric control cabinet	standby	set	1
8	Level detector inside the oxide silo		set	2

 

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Why choose us

BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.

 

Service Project 

1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,

2. Battery factory designs, battery product designs and tooling,

3. Battery manufacturing technology support and Transfer,

4. Production management guidance & consultancy for battery manufacturers,

5. Battery manufacturing related accessories, raw materials, chemicals,

6. On-site Battery Production Guidance & Consultancy.

Service Standards 

Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",

they constitute 4P service standards for the global  battery manufacturing industry established by BETTER.
 

Packing & Delivery

Packing:Wooden case, export standard package

Delivery Time:Delivery in 30 days after receipt of advance payment.   

 

 

Team Style

Colorful team activities

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Company Profile 

Better Technology Group Limited (hereinafter referred to as "Better Tech Group"), as an integrated solution operator for global battery manufacturing, has been delving deep into the markets of BRICS countries and countries along the "Belt and Road" for more than ten years. Nowadays, our business scope covers nearly 120 countries and regions around the world, and Better Tech Group has been actively practicing the corporate mission-"Let 'Made-in-China' beautify the world".

Better Tech Group adheres to customer-oriented principles and boasts two sub-brands BETTER and WELLPACK which are specialized in lead acid batteries, lithium-ion batteries and related adoption solutions while providing global customers with turnkey solutions for battery manufacturing, lead-acid battery to lithium-ion battery designing and manufacturing, solar energy storage and charging integrated solutions, new energy zero-carbon solutions, customized production of finished batteries and other premium products and services.

Better Technology Group Limited has been approved by ISO9001 Quality Management Scheme (QMS),  authenticated with the rights to implement and revise the battery manufacturing "4P Service Standards" and has been awarded the honorary titles of "Fujian Technology Little Giant", "Xiamen Growth Small and Medium-Sized Enterprise" and "Outstanding Export Branded Enterprise", "Xiamen Innovative Small and Medium-Sized Enterprise", "Xiamen New High-Tech Enterprise". At present, Better Group obtains nearly 100 independently-developed patents authorized by the CNIPA (China National Intellectual Property Administration) and gets approved to be a member enterprise in China Industrial Association of Power Sources (CIAPS). We work in close cooperation with the world's top 500 enterprises and China's leading universities in product research and development, technological innovation, and the integration of industry, academia and research, etc. Since the corporate establishment, Better Tech Group has invested a large amount of capital in product research and development, technological innovation and quality control, and the annual output value of the whole company has been increasing year by year.