Lead Wide Strip Caster Machine (360 type)
1. Composition:
Lead feeding system (including lead ingot loading, lead furnace, waste furnace, control system), lead strip caster, horizontal cutting machine, rolling machine, cleaning and drying machine, flame cutting machine, conveyor, automatic winding machine, operation platform, electrical control system.
2. Equipment Description:
This lead strip production line is automatic with high production efficiency, which can run for 24 hours, production efficiency can reach up to 5 tons/hour. The adjustment is convenient, equipped with four working modes, i.e. free mode, inter-lock mode, series connection mode and jogging mode, the operator can adjust and control conveniently. It adopts human-machine interaction to have dynamic monitoring, each main motor has encoder, which ensures the speed of the whole line matches each other. Each equipment can be controlled separately or has coordinated control, ensuring the convenience of commissioning and maintenance. The electric control system adopts medium PLC, stable and reliable, realizing internet online adjustment, diagnosis and repair. There is no need to wait for the after-sales service person.
2.1 Lead feeding system: composed of lead ingot conveyor, lead melting furnace and waste furnace. The lead melting furnace will smelt the lead ingot, the waste furnace will smelt the scrap. Both of the furnaces can be coordinated to supply lead for the whole line.
2.2 Lead strip caster: this mechanism adopts horizontal dual-roller casting structure. The cooling liquid inside the dual-roller will solidify the lead liquid and make it rotate with the roller, the lead liquid will be rolled into uniform lead strip through the dual-roller gap. The cooling inside the dual-roller adopts water cooling as heat exchange, the control is automatic via the PLC and close-loop system composed by a series of pressure stabilization valves, ensuring the lead scrip caster can cast high quality lead strip continuously and stably.
2.3 Horizontal cutting machine: this machine will be used at the beginning of casting and at the end of casting, or in case of emergency (for example, when rolling is stopped). If the rolling stop time is limited, then this machine can prevent the casting process from stopping. The machine has auto/manual mode of the cutting.
2.4 Rolling machine: this machine has 7 dual-roller rolling stations. This device can be started from the control station, with four different operation modes to ensure the commissioning and maintenance and production requirement.
2.5 Cleaning and drying machine: this machine is used to clean the remaining emulsion on the surface of the lead strip through strong air flow. It ensures that there is no damp or oil stains on the surface of the lead strip, ensuring the lead strip can be stored long time with good quality. The cleaned emulsion will be collected into the bottom tank and finally transferred into the emulsion tank.
2.6 Flame cutting machine: this machine will cut the lead strip as per the setting width, and the scrap will be smashed and returned back to the waste furnace. This machine also includes the smashing device, the lead strip will be cut off when changing the winding for the double-winding machine. It also ensures that the machine can have emergency troubleshoot without stopping when the winding machine has malfunction. The running speed of this machine will be matched with the caster and rolling machine via the sensor and PLC.
2.7 Conveyor: the conveyor is used to convey the lead strip (after flame cutting) to the double stations winding machine. Manual or automatic winding can be selected as per the procedure setting.
2.8 Automatic winding machine: the winding machine is composed of two separate winding devices. These two sets of devices can wind the lead strip uninterruptedly, and the strip rolls will be unloaded through the unloading device. The switch, transmission and winding are all controlled automatically. The connection of the winding machine is also automatic, controlled by the procedure, ensuring the automatic and continuous working of the whole line.
2.9 Electrical control system: the electrical control system is mainly composed of core control unit (PLC, human-machine interface), executive component (frequency converter, servo motor, pneumatic system), approach switch and speed detector. This system is with high automation and good stability, switch control of manual or automatic for each part can be realized, the operation is convenient and reliable. It also realizes online interconnection control, diagnosis and repair.
3. Main Technical Parameter:
| Item |
Technical Paramater |
Remark |
| Lead strip thickness range |
0.7-1.2mm(tolerance<+ 0.02mm) |
|
| Casted lead strip width |
360mm |
|
| Finished lead strip width |
320-340mm(tolerance<+ 0.1mm) |
Change the flash groove |
| Max. production speed |
25-45m/min |
Frequency is adjustable |
| Lead plate specification |
360*12mm |
|
| Production Capacity/Lead consumption Amount |
5T/hr |
|
| Winding weight |
2 tons |
|
| Total power |
260KW |
Excluding the lead pot |
| Lead pot power |
Single set(+ or -): 400KW |
Electricity heating |
| Single set(+ or -),natural gas consumption:60m3/hr |
Natural gas heating |
| Pneumatic system pressure |
0.6Mpa |
|
| Compressed air consumption |
150m3/hr |
|
| Water cooling system pressure |
0.4Mpa(45T/hr) |
|
| Total weight |
41+46=87 tons(natural gas furnace) 41+30=71 tons ( Electrical furnace) |
|
| Space requirement |
35m*9m (adjusted as per on-site condition) |
|
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Why choose us
BETTER has developed into an innovative enterprise to provide general contracting system integration services, including R&D and design, project planning, complete equipment, installation and commissioning, technical output,technical training, after-sales guarantee and so on. We has created"China's First Station" and became the "Purchasing Center in China" for many international customers. BETTER took the lead in putting forward the concept of battery industry full-resource operation, and thoroughly solved problems including the long project construction period, heavy technical communication task, unreasonable production line matching, and cumbersome business communication arising from purchasing from multiple sources by customers.
Service Project
1. Battery manufacturing equipment and turn-key solutions for complete sets of equipment,
2. Battery factory designs, battery product designs and tooling,
3. Battery manufacturing technology support and Transfer,
4. Production management guidance & consultancy for battery manufacturers,
5. Battery manufacturing related accessories, raw materials, chemicals,
6. On-site Battery Production Guidance & Consultancy.
Service Standards
Nice Performance , Nice Price , Free Planning , Pleasant: Never Say "No",
they constitute 4P service standards for the global battery manufacturing industry established by BETTER.
Packing & Delivery
Packing:Wooden case, export standard package
Delivery Time:Delivery in 30 days after receipt of advance payment.
2022 Exhibition
Team Style
Colorful team activities
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Company Profile
Better Technology Group Limited (hereinafter referred to as Better Group) is a battery manufacturing solution service provider and full resource operator positioned in the global business development.
Better Group owns BETTER and WELLPACK brands which respectively engages in the products of lead-acid battery and lithium battery to create a professional connection between the entire industrial chain of lead-acid battery and lithium battery. We have more than 30 years of experience in battery manufacturing and machinery manufacturing.In the lead-acid battery sector, Better Group is the first to put forward the entire industrial chain operation of battery industry, and focuses on providing global clients with R&D design, project planning, complete sets of equipment, installation and commissioning, technology output, technical training, after-sales support and other battery manufacturing project general contracting system technology service services. In the lithium-ion battery sector, Better Group focuses on the R&D, production and technology integration service of advanced battery energy storage system. The application scope covers fields like outdoor portable energy storage, home energy storage, centralized and distributed energy storage system for industrial and commercial and power stations, PV Storage & EV Charging integrated application solution.
Better Group has passed the ISO9001 quality system certification and which is also implementation and revision unit of the battery manufacturing 4P service standard. At present,Better Group has obtained nearly 100 self-developed patented inventions authorized by the CNIP (China National Intellectual Property Administration).Better Group operates in nearly 100 countries and regions.
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